Afinitas primary brands include Hawkeye Group (founded in 1949) and Pedershaab Concrete Technologies (founded in 1877)
Afinitas primary brands include Hawkeye Group (founded in 1949) and Pedershaab Concrete Technologies (founded in 1877). Afinitas - USA is the leading global manufacturer of capital equipment for the production of concrete pipes and manholes. With operations in Mediapolis, Iowa and Bronderslev, Denmark, Afinitas offers a full range of customer solutions for manufacturers of concrete pipes, manholes and other precast products ranging from stand-alone production machines to fully automated plants incorporating the latest robotics and control technology.
Concrete Pipe Making Machine
The Concrete Pipe Making Machine (CAP Series) is a dry cast concrete pipe machine designed for producing a wide range of high-quality concrete products with advanced vibration technology. It is manufactured by Apollo Afinitas and is widely used for reinforced and non-reinforced pipe production.
Product Capabilities
- Reinforced and non-reinforced pipes
- Circular and non-circular pipes with bell or in-wall joints
- Lined pipes with PE, HDPE, PVC, or GRP
- Jacking pipes
- Box culverts and U-drains
- Manhole risers
- Cones
Technology & Design Features
- Vertical vibrated casting technology
- Single and twin station configurations
- Second station can be added later
- Two different product sizes production possible
- Increased output capacity
Standard Features (CAP 150/200)
- Synchronized core vibration compaction
- Frequency-controlled vibration system
- Radial horizontal feeder with rotating chute
- Hydraulic pressing and rocking function
- Overhead crane demoulding
- Powered pivot for press arm and feeder
- PLC control system with digital display
Production Capability
| Diameter (mm) | Reinforced Pipe (2500mm) Pipe/hour | Manhole Riser (1200mm) Units/hour | Manhole Riser (600mm) Units/hour | Box Culverts (2000mm) Units/hour |
|---|---|---|---|---|
| 300 | 7 | - | - | 4 |
| 600 | 7 | 11 | 16 | 4 |
| 900 | 7 | 9 | 16 | 3.5 |
| 1200 | 5 | 8 | 14 | 3 |
| 1500 | 4.5 | 7 | 12 | 2.5 |
| 1800 | 4 | 6.5 | 10 | 2.2 |
| 2000 | 3.5 | 5.5 | 8 | 1.9 |
Dimensions
| Model | Circular Pipes (mm) | Box Culverts / Manhole Cones (mm) | Max Product Length (mm) |
|---|---|---|---|
| CAP 150 | 300 – 1500 | 300 – 1200 | 2500 |
| CAP 200 | 300 – 2000 | 300 – 1500 | 2500 |
Optional Features
- Lifting hole equipment
- Pneumatic system for lined pipes
- Elevating system
- Top ring system
- Double casting stations
- 3-meter length capability
- Quick relocated platform
- Pneumatic pallet locking
- Direct cast-in pin hole system
Key Benefits
- High production efficiency
- Consistent product quality
- Flexibility for multiple product types
- Advanced automation with PLC control
- Scalable production with twin station option
Wetcast Mould Equipment
Wetcast mould equipment is used for manufacturing precast concrete elements such as manholes, box culverts, and drainage components. It enables controlled factory production, ensuring high quality, durability, and consistency in concrete products.
Precast Concrete & Its Benefits
- Higher strength gain over time
- Long service life
- Low maintenance requirement
- Consistent quality and finish
- Faster construction compared to site casting
- Reduced dust, noise, and wastage
- Better control over materials and workmanship
- Economical and time-saving production
Wetcast Forms for Manholes
Wetcast mould systems for manholes are designed as per IS 17725:2022 standards, providing reliable and standardized production for construction projects.
- Cone Forms
- Riser Forms
- Base Forms
- Slab Forms
- Joint Rings
Manhole Mould System Components
- Riser Mould
- Cone Mould
- Base Mould
- Slab Mould
- Joint Rings
Wetcast Forms for Box Culverts
Box culverts are precast drainage structures used in road, bridge, and utility applications for smooth water flow and infrastructure support.
Box Culvert Mould / Form System
- Interchangeable core and jacket filler panels
- Minimum size: 900 mm × 1500 mm
- Expandable up to 6000 mm × 3000 mm
Construction & Material Specifications
- 6 mm HR steel plates for jacket corners and filler panels
- 12 mm HR top plate with reinforced gussets
- 6 mm HR steel reinforced header structure
- 6 mm skin pass HR plates with 10 mm gusset reinforcement
Key Benefits of Wetcast Mould Equipment
- Consistent product quality
- Reduced labor and construction time
- Standardized production process
- Strong and durable mould structure
- Flexible size and design options
- Suitable for large-scale precast production
MBK Cage Welding Machines
MBK Cage Welding Machines | Advanced Concrete Reinforcement Equipment Apollo Afinitas & MBK Cage Welding Machines: Advancing Concrete Reinforcement Technology in India Apollo Afinitas, in its mission to deliver advanced and innovative construction equipment in India, has established a strategic technical alliance with MBK Maschinenbau GmbH, a globally recognized German manufacturer. Since its inception in 1961, MBK has become a leader in the production of wire cage welding machines, which play a crucial role in reinforcing concrete structures across the construction industry.
Strategic Partnership for Advanced Construction Solutions
This collaboration combines MBK’s global expertise with Apollo Afinitas’ local presence, bringing cutting-edge German engineering and technology to the Indian market. MBK’s strong commitment to quality and innovation is demonstrated through its compliance with DIN EN ISO 9001 quality management standards, ensuring consistent performance and reliability in every machine. Through this alliance, Apollo Afinitas enhances the capabilities of construction and infrastructure projects by offering advanced reinforcement solutions.
Key Benefits of the Apollo Afinitas – MBK Alliance
- Access to Global Expertise – Indian companies benefit from MBK’s world-class technology, engineering, and manufacturing processes
- Enhanced Product Quality – Machines are built to meet stringent international quality standards
- Customization & Service Support – Tailored solutions are provided based on project requirements, along with strong after-sales support
MBK ISM-250 Cage Welding Machine
A key highlight of this collaboration is the MBK ISM-250 Cage Welding Machine, which is now manufactured in India under the strict design and engineering standards of MBK Maschinenbau GmbH. This machine is specifically designed for producing wire cages used in reinforcing concrete pipes and manholes, which are essential components in modern infrastructure.
Features of ISM-250 Cage Welding Machine
- Versatile Production Capability – Capable of producing both round straight cages and round cages with a bell, supporting different design requirements
- Made in India with German Technology – Manufactured locally for better accessibility and support, while maintaining MBK’s global design and quality standards
Why MBK Cage Welding Machines Matter
The ISM-250 represents a significant advancement in the production of concrete reinforcement cages, enabling: Reliable and efficient manufacturing Consistent product quality Improved productivity for infrastructure projects This machine reflects the strength of the Apollo Afinitas–MBK partnership and highlights how international collaboration can bring advanced global technologies to support local industries.